Modernization of drawing and cable manufacturing shops (JSC " Shchuchin plant " Avtoprovod")
| А. Project Opportunity Description | |||||
| А1. Project’s Name: | |||||
| Modernization of drawing and cable manufacturing shops | |||||
| a. Short name: | |||||
| Modernization of drawing and cable manufacturing shops | |||||
| b. Full name: | |||||
| Modernization of drawing and cable manufacturing shops | |||||
| c. Short description: | |||||
| The project provides the reconstruction of manufacturing areas, acquisition of new equipment for cable production aimed on the increasing of local and export deliveries. | |||||
| А2. The project state: | |||||
| The business-plan for 2010 year has worked out. The list of the manufacturing equipment has determined. Tenders for equipment acquisition are carrying out. Some contracts for equipment deliveries have signed and paid. | |||||
| А3. The participating organizations and their role (contact persons, phone, fax, e-mail, Internet page): | |||||
| JSC " Shchuchin plant " Avtoprovod" Sovetskaya ul., 15, 231513, Shchuchin, Grodnenskaya obl., Belarus. Director: Alexander I. Simonovich 28-6-60 The contact person: Victor E. Volchek. 28-4-49 fax: +375-1514-28-1-90, E-mail: avtoprovod@tut.by, info@avtoprovod.com http://www.avtoprovod.com |
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| А4. А4. The project description: | |||||
| For project realization it is necessary to enlarge manufacturing areas and to buy bunching machines of DTO-1250 and DTO-630 type, extrusion lines of rapid color changing ME-1-60 and ME-1-90 types, twist cabler for steel wire, multiwire mean drawing machine, annealers for singleiwire mean drawing machines, rewinding and testing equipment, enameling machine, rough drawing machine for aluminium (aluminium alloy) rod, double twisting machine for copper and aluminium conductors with cross-section up to 120 mm2, hoping machine, inertial pay offs with positive unwinding, strander for insulated conductors, tubular strander with pay off drum 500mm. | |||||
| А4а. Total project value | |||||
| 7.795 ml. USD | |||||
| А5. А5. Background/ History/ General program/ related or similar projects: | |||||
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Bunching machines of DTO-1250 and DTO-630 type can increase the manufacturing capacity in 2-3 times. They are equipped with dancers which provide the stable tension of wires and allow using the spools for large lengths. As connecting wires are ones of our main products we need bunching machine DTO – 1250 type. And bunching machine DTO – 630 type will allow producing conductors of big factory length. Extrusion line with rapid changing of colors will allow reducing the time and insulation plastics. Control units of line help to manufacture products with more stable dimensions and thickness. Manufacturing capacity of such machine is in 2-3 times above existing extrusion lines. With the help of rough drawing machine for aluminium (aluminium alloy) rod we can start manufacturing overhead conductors СИП-1, СИП-2. After acquiring of twist cabler for steel wire we shall begin manufacture power and control cables with steel-wire armour. It will differentiate our products. Inertial pay offs with positive unwinding and rewinding and testing equipment will allow good packaging of our products. Double twisting machine for copper and aluminium conductors with cross-section up to 120 mm2 and hoping machine will allow twisting products of big delivery lengths and large cross-sections. Tubular strander with pay off drum 500mm will also allow manufacturing products of big delivery lengths and so reduce production wastes. |
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| А6. A brief description of environmental impact: | |||||
| Does not influence | |||||
| А7. А7. Possible obstacles /problems/ risk degree: | |||||
| 1) Absence of investors; 2) Increasing of the amount of own works under unforeseen circumstances. | |||||
| А8.Project life and payback time: | |||||
| 4/5 | |||||
| А9.Project's branch: | |||||
| Machine engineering industry, electrotechnical sub-industry | |||||
| B. Investment Cost Items (joint investments required for project ) | |||||
| В1. Project natural components | В2. Investments (cost),million USD |
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| Rough drawing machine for aluminium (aluminium alloy) rod, 1pcs., Italy | 0,266 | ||||
| Twist cabler for steel wire,1 pcs., Germany | 0,192 | ||||
| Multiwire mean drawing machine, 1 pcs., Italy | 0,710 | ||||
| Enameling machine, 1pcs., Germany | 0,470 | ||||
| Bunching machine DTO-1250, 2 pcs., Italy | 0,447 | ||||
| Bunching machine DTO-630, 3 pcs. , Italy | 0,493 | ||||
| Extrusion line ME-1-90, 3 pcs., Austria | 1,710 | ||||
| Extrusion line ME-1-60, 2 pcs., Austria, China | 0,657 | ||||
| Double twisting machine, 1pcs., Italy | 0,250 | ||||
| Rewinding and testing installation, 5 pcs., Russia | 0,726 | ||||
| The machine for imposing the tape reservation, 1pcs., Germany | 0,414 | ||||
| Annealer for singleiwire mean drawing machines, 1 pcs., Hungary | 0,155 | ||||
| Inertial pay offs with positive unwinding, 8 pcs., Russia | 0,400 | ||||
| Hoping machine, 1 pcs., Italy | 0,240 | ||||
| Tubular strander, 1 pcs., Germany | 0,565 | ||||
| Assembling works | 0,100 | ||||
| Total | 7,795 | ||||
| В3. Sub-projects by location | В4. Project cost | ||||
| C. Origin of capital sources (owners, copartners, sponsors etc.): | |||||
| С1. Resource type (grants, investments, individual share/ownership) : | С2. Amount (million USD): | ||||
| Independent means (amortization costs)) | 1,559 | ||||
| D. Required investments, financial assets deficiency: | |||||
| D1.Necessary financing, type of required financial assistance: | |||||
| It is planned to involve the currency credit for the sum of the equipment costs because of lack of independent means. | |||||
| D2. Financing source: | D3. Type of financial action: | D4. Amount (million USD: | |||
| The bank credit 6,236 | Bank transfer | 3,742 | |||
| The investor -- | Letter of credit | 2,494 | |||
| D5. Financial establishments involved in the project realization: | |||||
| E. Demand (customers) and incomes: | |||||
| Е1. Type the customers, volumes, prices, incomes, estimated benefits / savings: | |||||
| Industry, building, communication Sales markets: Belarus, CIS countries – % Foreign countries - % |
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| Е2. Financing source : | Е3. Revenues (Sales) (million USD): | ||||
| Sales proceeds | 124,160 | ||||
| F. Operating and Maintenance Costs: | |||||
| F1. Components of costs, amortization policy, manufacturing organization, etc.: | |||||
| Additional capacities for cable manufacture at JSC "Shchuchin plant "Autoprovod" require new additional equipment. The total cost of necessary equipment is 2.310 million USD. | |||||
| F2. Expence Items | F3. Amount (million USD) | ||||
| Sales taxes | 13,650 | ||||
| Variable costs | 90,710 | ||||
| Constant costs | 9,850 | ||||
| G. The net profit: | |||||
| G1. Net profit value | G2. Amount (million USD) | ||||
| The net profit | 7,300 | ||||
| H. Project Information source: | |||||
| Н1. This form was completed by: | |||||
| Boris Khurs, the deputy technologist chief | |||||
| Н2. Organization (name and address): | |||||
| JSC “Shchuchin plant “Avtoprovod” Sovetskaya ul., 15, 231513, Shchuchin, Grodnenskaya obl., Belarus. |
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| Н3. Tel \ Fax \ E-mail: | |||||
| Tel: +375-1514-28-4-49 \ a fax: +375-1514-28-1-90 \ E-mail: avtoprovod.to@tut.by | |||||
| Н4. Date: | |||||
| 09/04/2010 | |||||
| H5. Project’s departmental identity: | |||||
| Ministry of Industry of Republic of Belarus | |||||